Custom cycling, running and triathlon apparel has become essential for clubs, teams and events across Australia. Whether you're organising a cycling club kit, triathlon race suits or branded event merchandise, choosing the right supplier, fabrics and design approach can significantly impact performance, comfort and brand visibility.
This guide breaks down everything you need to know — from pricing and fabrics to design options and real Australian club examples.
Cycling, running and triathlon participation in Australia continues to grow rapidly, driving increased demand for high-performance custom apparel across clubs, events and social groups.
98% of road cyclists wear bib shorts instead of standard shorts
51% wear an undershirt, with mesh fabrics preferred in summer and merino blends in winter
Most popular custom add-ons:
Pro Cycling Socks
Cycling Vest / Gilet
Cycling Gloves
Aero Socks
Thermal Cycling Jackets
89% of triathletes wear one-piece tri suits, vs 11% using two-piece kits
Of those wearing one-piece suits:
72% choose sleeved designs (aero advantage)
28% prefer sleeveless (heat management)
The “open front” tri suit trend is growing:
48% have adopted open-front designs
52% still use traditional 3/4 zip-front styles
65% of runners prefer technical t-shirts, vs 35% wearing singlets
Most popular custom add-ons:
Pullover Hoodies
Run Caps
Performance Socks
Data based on internal customer orders and industry trends across Australia (2024-2026).
Most cycling clubs & events require a core kit system:
Jerseys (summer + winter variants)
Bib shorts (primary performance item)
Vests / gilets (highly popular for layering)
Optional add-ons (high adoption):
Cycling socks
Cycling Gloves
Arm warmers
Thermal jackets
👉 Insight:
Most established clubs prioritise bibs + jersey first, then expand into accessories over time.
Triathlon apparel is typically more streamlined:
One-piece tri suits (dominant choice)
Sleeved suits for aerodynamics
Sleeveless suits for hot conditions
Cycling, running and casual apparel to match tri suits
👉 Insight:
Clubs increasingly prefer one-piece suits due to performance and simplicity in race logistics.
Running groups focus on simplicity and scalability:
Tech t-shirts (most common)
Singlets (performance-focused groups)
Lightweight shorts
Popular add-ons:
Hoodies (post-run / merch)
Caps
Socks
👉 Insight:
Events prioritise cost-effective, high-volume items like tees, while clubs often add premium options.
Across cycling, running and triathlon:
👉 Clubs are moving toward full kit systems, allowing:
Consistent branding
Easier reordering
Stronger identity across disciplines
Modern custom apparel allows:
Unlimited colours and logos
Sponsor branding for clubs/events
Individual names & numbers
Fully sublimated designs
Many suppliers now provide:
Digital mockups
3D design tools
Online club stores for ordering
Key features to consider:
Moisture Management
Sweat-wicking fabrics improve comfort in hot conditions
Aero Performance
Smooth fabrics reduce drag in cycling & triathlon
UV Protection
Essential for Australian conditions
Durability
High-quality European fabrics are commonly used in premium apparel
Typical pricing depends on order size, fabric and complexity.
Factors affecting price:
Fabric quality
Quantity
Design complexity
Garment features
Garment type
Most suppliers are within these estimated price (AUD) brackets:
CYCLING | Qty 10-24 | Qty 25-99 | Qty 100+ |
Jersey | $70-$170 per item | $65-$165 per item | $55-$155 per item |
Bib Shorts | $90-$190 per item | $85-$185 per item | $75-$175 per item |
Vest / Gilet | $70-$130 per item | $65-$125 per item | $60-$120 per item |
Jacket | $110-$210 per item | $100-$200 per item | $90-$190 per item |
Socks | $20-$40 per item | $10-$30 per item | $8-$15 per item |
Caps | $25-$50 per item | $25-$40 per item | $20-$30 per item |
Gloves | $30-$60 per item | $30-$50 per item | $25-$40 per item |
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TRIATHLON | Qty 10-24 | Qty 25-99 | Qty 100+ |
Sleeved Tri Suit 1-piece | $200-$300 per item | $190-$290 per item | $180-$280 per item |
Sleeved Open Front Tri Suit 1-piece | $250-$350 per item | $240-$340 per item | $230-$330 per item |
Sleeveless Tri Suit 1-piece | $170-$270 per item | $160-$260 per item | $150-$250 per item |
Tri Top | $80-$140 per item | $75-$135 per item | $70-$130 per item |
Tri Short | $90-$150 per item | $85-$145 per item | $80-$140 per item |
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RUNNING | Qty 10-24 | Qty 25-99 | Qty 100+ |
T-Shirts | $35-$75 per item | $35-$65 per item | $30-$60 per item |
Singlets | $30-$70 per item | $30-$60 per item | $25-$55 per item |
Shorts | $40-$80 per item | $40-$70 per item | $35-$65 per item |
Socks | $20-$40 per item | $10-$30 per item | $8-$15 per item |
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Pricing for qty less than 10 is available on most styles. Some brands will have minimum order quantities on accessory styles such as socks, gloves, caps.
Additional costs to factor in:
Artwork setup costs for initial orders
Artwork logo re-creation cost to vector format (if required)
Freight / Delivery cost
Request a quotation
Submit your design brief
Receive design mock-ups
Approve artwork
Production begins
Delivery to your team or event
Most suppliers now offer low minimum orders and streamlined ordering systems.
What is the minimum order for custom apparel?
Most suppliers require between 5–15 units depending on the garment. Some suppliers offer no minimum order quantity depending on the garment.
How long does production take?
Typically 4–8 weeks from design approval.
What is the best fabric for Australian conditions?
Lightweight, breathable, moisture-wicking fabrics with UV protection.
Can individuals order within a club?
Yes — many brands offer online portals for individual ordering.



























